I. Basic Working Principle of Gas Turbines
A gas turbine is an efficient and clean energy conversion device. Its core working principle is to utilize the energy released during continuous combustion to drive the turbine to rotate, thereby generating mechanical energy. This process involves the coordinated action of multiple key components, including compressors, combustion chambers, and turbines, etc. Through the ingenious combination and efficient operation of these components, the gas turbine can achieve efficient conversion and utilization of energy.
◇ Inhaling and Compressing
During the operation of a gas turbine, air is first drawn in from the outside through the intake duct. This air then enters the compressor, which is composed of multiple stages of blades. As the air flows through the compressor, each stage of the blades exerts a force on the air, causing its pressure and temperature to gradually increase. For example, in an aviation gas turbine, the compressor can increase the air pressure to several dozen atmospheres. Although this process is similar to the compression stroke in a piston engine, it is continuous and highly efficient.
◇ Combustion
The high-temperature and high-pressure air that has been continuously pressurized by the compressor will then enter the combustion chamber. Here, fuels such as natural gas and aviation kerosene will be injected and mixed thoroughly with the air. Once ignited, this process will release a tremendous amount of heat energy, causing the gas temperature in the combustion chamber to rise rapidly. Typically, the gas temperature at the outlet of the combustion chamber can reach 1000 to 1500 degrees Celsius. This high-temperature gas is the core energy source that enables the gas turbine to generate power.
◇ Expansion Work
The hot and high-pressure gas flowing out of the combustion chamber will then enter the turbine section. The turbine is also composed of multiple stages of blades. The high-temperature gas undergoes expansion in the turbine, thereby driving the rotation of the turbine blades. Since the turbine is closely connected to the compressor and external loads (such as generators, aircraft propellers, etc.), the rotational motion of the turbine not only keeps the compressor working continuously but also outputs mechanical work externally. For example, in a gas turbine used for power generation, the rotation of the turbine drives the generator to produce electricity; while in an aircraft gas turbine, the turbine directly drives the aircraft’s propeller to rotate or generates jet propulsion force.
◇ Exhaust
After undergoing expansion work in the turbine, the gas still retains considerable energy despite a decrease in temperature and pressure. This gas is then discharged from the exhaust duct and expelled from the gas turbine. In some combined cycle systems of gas turbines, these discharged gases are ingeniously utilized, for instance, to heat steam, which in turn drives the steam turbine for further work, thereby enhancing the overall power generation efficiency of the system.
II. Key Components of Gas Turbines and Their Working Principles
The gas turbine is mainly composed of key components such as the compressor, combustion chamber and turbine. Its working principle is as follows: The compressor compresses the air and then sends it to the combustion chamber, where it mixes with fuel and burns, generating high-temperature and high-pressure gas that drives the turbine to rotate and do work, thereby driving the generator to generate electricity. During this process, the exhaust gas still has a relatively high energy level and can be further utilized for heating steam or other applications, thereby improving the overall power generation efficiency of the system.
◇ Compressor
The compressor is one of the core components of a gas turbine. Its working principle mainly relies on the compression effect of the blades on the airflow. The blades of the compressor have two basic types: axial type and centrifugal type. In an axial compressor, the blades are arranged along the axial direction, and the air flows axially. Through the continuous compression of multiple stages of blades, the pressure gradually increases. While in a centrifugal compressor, the air is spun towards the edge of the impeller by the rotation of the impeller, thereby achieving the pressure increase of the air. Modern large gas turbines usually adopt multi-stage axial compressors to achieve a higher compression ratio.
The performance of the compressor is of vital importance to the overall efficiency of the gas turbine. The higher the compression ratio, the greater the pressure of the air entering the combustion chamber, which enables more energy to be generated when burning the same amount of fuel. However, an excessively high compression ratio may also cause some problems, such as compressor surge, which is caused by the unstable flow of the airflow within the compressor. To avoid this phenomenon, a complex control system is required for monitoring and regulation.
◇ Combustion Chamber
The core function of the combustion chamber is to facilitate the stable and efficient combustion of fuel. Its internal structure needs to be meticulously designed to ensure that fuel and air can fully mix and burn completely. The forms of combustion chambers vary, including ring-tube combustion chambers and annular combustion chambers. During this process, fuel is precisely sprayed in through the fuel injector, and the key to its design lies in ensuring a good atomization effect, thereby promoting the uniform mixture of fuel and air.
In addition, the combustion chamber also faces several challenges, such as maintaining combustion stability, controlling the speed of flame propagation, and managing the combustion temperature. To prevent high temperatures from damaging turbine blades and ensure the stability of the combustion process, advanced technologies such as film cooling and convective cooling are employed in the combustion chamber. In the context of increasing environmental awareness, when designing, it is also necessary to fully consider how to reduce pollutant emissions (such as nitrogen oxides).
◇ Turbine
The core working principle of a turbine is that the expansion of high-temperature gas drives its blades to rotate. To enhance the efficiency of the gas doing work on the blades, the shape and design of the turbine blades have been meticulously optimized. Since the turbine blades need to withstand the scouring of high-temperature gas and significant mechanical stress, they are usually manufactured using materials that are resistant to high temperatures.
The efficiency of the turbine is influenced by various factors, including the aerodynamic performance of the blades and the number of turbine stages. Multi-stage turbines can more effectively utilize the gas energy, but they also increase the structural complexity and manufacturing cost. During the operation of the gas turbine, there is a power matching relationship between the turbine and the compressor. The control system needs to ensure the coordinated operation of the two to maintain the stable operation of the gas turbine.